How Empty Aerosol Cans Are Manufactured

Aerosol cans are essential packaging solutions for industries like cosmetics, household chemicals, automotive products, and more. But before they’re filled with products, they start as raw materials transformed into precision-engineered containers. At Guangzhou Mijia Aerosol Can,we specialize in supplying high-quality empty aerosol cans for global manufacturers. Let’s explore how they’re made.   1. Aerosol Can Material Selection: Tinplate VS Aluminum Empty aerosol cans are typically made from:   Tinplate(tin-coated steel): Strong, cost-effective, and widely used for industrial products.   Aluminum:Lightweight, rust-resistant, and ideal for cosmetics, pharmaceuticals, and food-grade products.   The choice depends on the product’s requirements (pressure resistance, corrosion resistance, weight, and cost).   2. Aerosol Can Manufacturing Process Step 1: Metal Sheet Cutting & Cup Formation  - Large metal coils are cut into small discs.   These discs are pressed into shallow cups using a mechanical or hydraulic press.   Step 2: Deep Drawing – Shaping the Can Body - The cups are stretched and thinned in multiple stages to form a seamless cylindrical can.   This ensures no weak seams, critical for holding pressurized contents.   Step 3: Wall Ironing (For Aluminum Cans) - Aluminum cans undergo wall ironing to achieve uniform thickness.   - Steel cans may skip this step, depending on design.   Step 4: Washing & Drying - The formed cans are cleaned to remove lubricants and metal residues.   - Ensures a clean surface for coating and printing.   Step 5: Necking & Flanging - The top of the can is narrowed (necked) to fit the valve.   - A flange is added to create a secure seal for the valve assembly.   Step 6: Internal Coating (Lacquer Application) - A protective epoxy or polymer lacquer is sprayed inside to prevent corrosion.   - Critical for products like paints, chemicals, or food-grade aerosols.   Step 7: External Printing & Decoration - High-speed printing applies branding, labels, and safety warnings.   - Options:Offset printing, UV printing, or shrink sleeves for premium designs.   Step 8: Quality Testing - Leak testing (pressure checks)   - Dimensional accuracy (height, diameter, valve fit)   - Coating integrity(to prevent rust or chemical reactions)  Why Choose Guangzhou Mijia for Empty Aerosol Cans?   ✔ Global supplier with more than 10 years of experience in aerosol packaging   ✔ Custom sizes & designs(50ml to 1000ml+ cans)   ✔ Compliant with international standards(DOT, EU, REACH)   ✔ Sustainable options (recyclable materials, eco-friendly coatings)   ✔ OEM/ODM services (private labeling, custom shapes, and valve options)   Applications of Our Empty Aerosol Cans - Cosmetics:Hairsprays, deodorants, shaving foams   - Household:Air fresheners, cleaning sprays, disinfectants   - Automotive:Lubricants, brake cleaners, degreasers   - Industrial:Paints, adhesives, coatings  

Internal Coating of Aluminum Can-The Key to Aerosol Can Quality and Safety

As we know that aerosol can includes external printing and internal coating, which are both of great significance to your products. But what are the functions of the internal coating? Let's go through this article to know about more. Importance of internal coating: The main function of the internal coating of aerosol aluminum cans is to protect the internal surfaces from corrosion by aggressive chemicals contained in the filler. Besides, the internal coating also prevents direct contact between the filling and metal, thus extending the shelf life and ensuring the safety of the product. Selection of internal coating materials: Materials of the internal coating is essential to ensure the safety and durability of aerosol cans. Commonly it includes epoxy, organic solvents, polyphthalamide phthalimide. And each of which has different advantages and limitation. For example, epoxy has good processability and chemical resistance while polyphthalamide phthalimide has particularly excellent chemical resistance. Production process: The production process for aluminum aerosol cans consists of a number of steps, including the manufacture of the can body, the application of the internal coating, drying, and quality testing. The internal coating technology is the key link which usually uses an airless pump nozzle system to spray the coating onto the inner surface of the rotating can body, then goes to drying and curing. Testing: The internal coating of aerosol cans is subjected to a series of performance tests to ensure its quality and safety. It includes appearance quality, dimensions, weld filler integrity, internal and external coating adhesion, external coating hardness, airtightness performance, deformation pressure and burst pressure testing.  Market and technology trends: As the market develops and technology advances, the interior coating technologies of aerosol can are constantly developing. For example, water-based modified epoxy resin coatings are favored for their environmental performance. At the same time, market demands for lightweight and high-performance aerosol cans is also driving the development of related technologies. All in all, ensuring the quality of the internal coatings can help improve the shelf life and safety of the aerosol cans. In MIJIA, various internal coatings are available for your aeroosl products. Tell us what you need, we do for you!

Know More About Aerosol Metered Valves

Introduction As a leading manufacturer in the aerosol industry,  Mgaerosolcan is dedicated to providing high-quality products and sharing valuable knowledge with our partners and customers. In this blog, we will focus on aerosol metered valves, a crucial component in many aerosol products. What is Aerosol Metered Valve? An aerosol metered valve is a precision device designed to dispense a specific and consistent amount of product from an aerosol canister. It controls the flow and quantity of the aerosolized substance, ensuring accurate dosing. These valves are engineered with meticulous attention to detail, typically consisting of a valve body, a stem, a gasket, and a spring mechanism. The valve body houses the other components and provides the structure for the valve's operation. The stem is responsible for opening and closing the valve, allowing the product to be released in metered amounts. The gasket ensures a proper seal to prevent leakage and maintain the integrity of the aerosol system. The spring mechanism provides the necessary force to return the valve to its closed position after each actuation. Ask for Sample If clients require aerosol metered valve samples for testing, please provide the following data to enable us to recommend the most suitable valves for you. 1- Which kind of propellant gas do you use for this valve, LPG or DME? 2- Is the formula highly concentrated? 3- What's the dosage of valve, conventional are 25/50/75/100 mcl 4- What's the material of aerosol valve's stem? Plastic or metal stem? 5- Which kind of gaskets?  NITRILE/ Neoprene/ Chlorobutyl gaskets? Applications and Uses of Aerosol Metered Valves Aerosol metered valves find extensive use in a wide range of industries. In the personal care sector, they are commonly used in products such as deodorants, hairsprays, and perfumes. For instance, a popular brand of deodorant uses a metered valve that dispenses exactly 0.14 grams of the deodorant formulation per spray. This precise amount is sufficient to provide effective odor protection for an average user throughout the day without over-application. In the pharmaceutical and medical fields, metered valves are essential for the accurate dispensing of medications in aerosol form, such as inhalers. Take a common asthma inhaler as an example. The metered valve in it ensures that each puff delivers a precisely measured 90 micrograms of the active pharmaceutical ingredient, allowing patients to receive the correct dosage of the medicine, which is crucial for effective treatment. In the household and cleaning products industry, aerosol cleaners, air fresheners, and insecticides often utilize metered valves. A well-known brand of aerosol air freshener can has a metered valve that emits a 0.2-ounce burst of fragrance each time it is pressed, making it easy to control the intensity and longevity of the fresh scent in a room. In the automotive industry, aerosol paints and lubricants with metered valves enable precise application. For example, a professional-grade aerosol paint for automotive touch-ups has a metered valve that deposits a thin, even layer of paint with each spray, allowing for seamless color matching and a smooth finish. Benefits of Using Aerosol Metered Valves One of the significant advantages of aerosol metered valves is their accuracy. This precision in dispensing helps to optimize product usage, reducing waste and saving costs for both manufacturers and consumers. For manufacturers, it also ensures consistency in product quality. Since the same amount of product is dispensed each time, customers can expect a uniform experience. Metered valves also contribute to product safety. By controlling the amount of product released, the risk of overexposure or accidental ingestion of harmful substances is minimized. Moreover, they enhance the convenience of using aerosol tin can products. Users can easily control the amount they need, whether it's a small spray for a quick touch-up or a larger dose for a more extensive application.

Selection Points for Aerosol Tin cans

1.Stability & Compatibility of aerosol tin can For any aerosol products, we should first select the cans according to the type of product, the characteristics of the formula to do the compatibility & stability test to ensure the stability of the product. Only through the stability of the test can we let the product into the market.   2.Security of aerosol tin can It Includes the safety of use, pressure safety, environmental safety, safety of independence and the percentage of contents in a full aerosol tin can, etc.   3.Comfort of use of aerosol tin can Any products after production and selling, it will be used by the final consumer. Besides, the comfort of use, ergonomics, spray effect, fragrance concentration, etc., related to the permanence of the existence of the product. 4.The economics of aerosol tin cans Excessive use of packaging materials, in fact, is type of a waste. Therefore, the choice of packaging materials is an environmental protection. 5.Aesthetic appeal of aerosol tin can Many consumers, especially cosmetics are outlook picker. Therefore, the first impression often determines the success of the products. And we also need pay more attention to the combination of appearance setting and the aesthetic needs of appropriate groups.  

Simulate How 2K Aerosol Tin Cans Work

[Prologue] We prepared a set of 2K Aerosol Tin can and other materials, which will simulate the filling and painting process of 2K aerosol spray paint can. Also, we picked our latest 2K Aerosol Tin can as the experimental props. Experimental materials 1- Two paper cups. 2- A aerosol valve compressor. 3- A bottle of DME propellant gas. 4- The new design 2K Aerosol Tin can. 5- Two different colored liquids (blue and yellow). Experiment Process ✅ Click to know more about it: 2K Aerosol Can Product LInk 1. Prepare 2 paper cups, one fill the blue liquild, the other one fill the yellow liquild 2. Filling the 2K aerosol tin can (spray paint side) →pour the blue liquid into spray paint side →put the spray paint aerosol valve into the can →use the valve compressor to seal the aerosol valve →fill the DEM propellant gas into the can →Attach the nozzle and plastic 3. Filling the 2K aerosol tin can (Curing agent side) →pour the yellow liquid into curing agent side →put the aerosol valve into the can →use the valve compressor to seal the aerosol valve →Attach the black button and plastic cap 4. Before Mixing Before mixing, spray blue liquid 5. Mixing process We need to mix the liquid on both sides (simulating the process of mixing spray paint and curing agent in 2k aerosol tin can). →Remove the cap →Put the black button on the ground →Press the black button (to mix the two liquids) →Shake the bottle 6. After Mixing Now we open the other side of the plastic cap, and we can see that the liquid that is ejected turns green, because blue + yellow = green. Conclusion Through this simple experiment, we have been able to gain a better understanding of the working principle of Mgaerosolcan 2K aerosol tin can. The ability to keep substances separate until the desired moment and then allow for a controlled interaction is a key feature of this innovative product.  We believe that this double-headed can has great potential in many fields, and we look forward to seeing how it will be utilized in the future.  Stay tuned for more updates and experiments related to our exciting new product!   【Friendly reminder】 This blog post is an original work, crafted with care and precision to share the unique insights and details about our revolutionary 2K aerosol tin can experiment. The ideas, descriptions, and the entire experimental narrative are the intellectual property of GUANGZHOU MIJIA. Any unauthorized use or reproduction is strictly prohibited.

The Ultimate Guide to Aerosol Can Printing Technologies

Comprehensive Overview of Printing Techniques Offset Printing Process:Uses printing plates to transfer ink via a rubber blanket onto the substrate Key Attributes: Superior color accuracy (up to 200 LPI resolution) CMYK+Pantone spot color capability Typical speed: 10,000-15,000 sheets/hour Applications: Pre-printed metal sheets for three-piece cans High-end cosmetic packaging Pharmaceutical containers Gravure Printing Process: Uses engraved cylinders (150-400 LPI) with ink-filled cells. Material Compatibility: Aluminum coils (0.20-0.25mm) Tin-free steel (TFS) PET laminated metals Digital Printing The imaging system is directly controlled by a computer to convert digital files into physical printed matter Emerging Technologies: UV inkjet systems (Xaar, Durst platforms) Toner-based electrophotography Hybrid digital/analog systems Capabilities: Resolution: 600-1200 dpi Color gamut: 90% Pantone coverage Minimum feature size: 50 microns    Aerosol Can-Specific Printing Solutions Three-Pieces Aerosol Tin Can Production Click the link to get the product introduction of the 3-piece aerosol can Manufacturing Flow: Sheet printing (4-6 color process) Varnish application (2-5μm coating) Stoving (150-180°C for 8-12 minutes) Bodymaking (DWI or DRD processes) Quality Benchmarks: Adhesion: Cross-hatch test (ASTM D3359) Chemical resistance: MEK rubs (50+ cycles) Sterilization: 121°C/30min steam treatment Two-Pieces Aerosol Tin Can Production Click the link to get the product introduction of the 2-piece aerosol can Inline Printing Systems: Dry offset (litho) presses (6-8 stations) UV-LED curing (365-395nm wavelength) Hot foil stamping integration Performance Standards: Line speed: 800-1,200 cans/minute Registration accuracy: ±0.1mm Ink cure: 95%+ polymerization in <0.5s Aluminum Aerosol Tin Can Production Click the link to get the product introduction of the aluminum aerosol can Surface Treatments: Corona discharge (48-52 dynes/cm) Base coat application (3-5μm) Overprint varnish options: Matte (20-30 gloss units) Gloss (70-80 gloss units) Soft-touch (special effect) Decoration Methods: In-mold labeling (IML) Shrink sleeve application Direct-to-shape digital printing    

Airless vs Traditional Body Care Tubes Which One Is Better?​

As a custom plastic tubes manufacturer, we often get asked: "What's the best packaging solution for body care products?" The debate between airless tubes and traditional tubes is heating up, and for good reason. Both options have unique advantages, but choosing the right one depends on your brand's goals, product needs, and customer expectations. Let's dive into the key differences to help you make an informed decision.​     1. How They Work: A Simple Breakdown​ Traditional Body Care Tubes​ Traditional tubes are the classic choice you've seen on store shelves for decades. They work like this: squeeze the tube, and product flows out through the opening. They typically have a simple design with a screw-on cap or flip-top lid. These tubes rely on external pressure to dispense product, which means air can easily enter the tube every time you open it.​ Airless Tubes​ Airless tubes use a clever mechanical system to keep air out. Inside, there's a piston or diaphragm that moves up as you squeeze the tube, pushing product out without letting air in. This "airless" design prevents oxidation, bacterial growth, and product waste. Think of it as a pump system built directly into the tube—no need for separate pumps or jars.​ 2. Performance: Which Keeps Products Fresher?​ Traditional Tubes: Vulnerable to Air and Bacteria​ Every time you open a traditional tube, air mixes with the product. This exposure can cause:​ Oxidation: Ingredients like natural oils or vitamins break down faster.​ Bacterial growth: Moist environments inside the tube can foster microbes, especially for water-based products.​ Product drying out: Openings allow moisture to evaporate, changing texture over time.​ Airless Tubes: Lock in Freshness and Efficacy​ Airless technology solves these problems by:​ Sealing out air: No oxygen means slower ingredient degradation.​ Preventing contamination: The piston system minimizes contact with external elements.​ Maximizing product use: The design ensures you can squeeze out every last drop, reducing waste by up to 30% compared to traditional tubes.​ Why it matters for brands: If your products contain sensitive ingredients (like retinol, hyaluronic acid, or essential oils), airless tubes protect their efficacy, extending shelf life and enhancing customer satisfaction.​ 3. User Experience: Convenience vs. Innovation​ Traditional Tubes: Familiar but Flawed​ Pros:​ Easy to use—just squeeze and go.​ Affordable upfront costs.​ Cons:​ Hard to control product flow (ever had a glob of lotion squirt out too fast?).​ Difficult to use when the tube is nearly empty (hello, rolling up the ends!).​ Not ideal for thick formulas like creams or serums, which can get stuck in the tube.​ Airless Tubes: Modern and User-Friendly​ As a custom plastic tubes manufacturer, we don’t just sell tubes—we solve problems. Whether you need a traditional tube for a mass-market lotion or an airless design for a luxury serum, we’ll help you:​ Select the right materials (recyclable, UV-resistant, etc.).​ Optimize costs without compromising quality.​ Add unique features (matte finishes, custom colors).​ Contact us today to discuss how packaging can elevate your brand—and keep your products performing at their best.

Custom Body Care Tubes How to Make Your Brand Stand Out

  In the competitive world of body care products, standing out from the crowd is essential for brand success. One often-overlooked yet powerful tool to achieve this is through custom body care tubes. These versatile packaging solutions not only protect your products but also serve as a canvas to showcase your brand's unique identity. Let's explore how you can leverage custom tubes to make your brand shine.   Choose the Right Materials   The material of your body care tube plays a crucial role in both the product's protection and the brand's image. There are several options available, each with its own set of advantages. Plastic tubes, such as those made from HDPE or PET, are popular for their durability and affordability. They can withstand various temperatures and are resistant to impact, making them suitable for a wide range of body care products, from lotions to creams. For a more premium look and feel, consider aluminum tubes. Aluminum is not only stylish but also provides excellent barrier properties, protecting your product from light, air, and moisture. This is especially important for products that are sensitive to environmental factors. Additionally, aluminum tubes are recyclable, which can appeal to environmentally conscious consumers. When selecting materials, work with your manufacturer to determine the best option for your product's specific needs and your brand's values.     Tell Your Brand Story   In today's market, consumers are looking for more than just a product; they want to connect with a brand's story and values. Your custom body care tubes can be a powerful tool to communicate your brand's narrative. Use the packaging to share your brand's mission, whether it's a commitment to sustainability, cruelty-free practices, or ethical sourcing. This can help build a deeper connection with your audience and create brand loyalty. You can also use the tube's packaging to tell a story about the product itself. For example, if your body care product is made from all-natural ingredients, highlight this on the tube with simple, clear messaging. Share the inspiration behind the product's creation or the benefits it offers to the user. By incorporating your brand story into the packaging, you turn a simple body care tube into a meaningful touchpoint with your customers.   Partner with the Right Manufacturer   The key to achieving high-quality custom body care tubes lies in partnering with the right manufacturer. Look for a manufacturer with experience in producing custom tubes, especially if you have specific needs such as those for lip gloss tubes. A reputable lip gloss tube manufacturer will have the expertise and equipment to handle different materials, designs, and functionalities. When choosing a manufacturer, consider factors such as their production capabilities, quality control processes, and minimum order quantities. Ensure that they can meet your deadlines and provide consistent, high-quality products. Additionally, look for a manufacturer that offers excellent customer service and is willing to work with you throughout the design and production process. They should be able to answer your questions, provide samples, and make adjustments as needed to ensure your satisfaction.   Ready to start? Find a partner like an eco friendly lip balm tube manufacturer who shares your vision. Your next big seller might start with a tube that stands out—literally!

The Impact of Tube Material on Skincare Product Shelf Life

  When developing skincare products, the right packaging isn’t just about looks—it directly affects how long your formulas stay effective. Tube materials play a critical role in preserving ingredients, blocking contaminants, and maintaining product quality. This guide breaks down how different materials impact shelf life, helping brands and empty cosmetic tubes manufacturers make informed choices.​ 1. Why Material Choice Matters: The Science of Preservation​ Skincare formulas (like serums, creams, or lotions) are vulnerable to oxygen, light, moisture, and bacteria. A tube’s material acts as a barrier—its quality and composition determine how well it protects the product inside.​ Oxygen Barriers: Oxidation can degrade active ingredients (e.g., vitamin C or retinol), causing discoloration or reduced efficacy.​ Moisture Control: Humidity can dilute water-based formulas or promote microbial growth.​ Light Protection: UV rays damage photosensitive ingredients like essential oils or plant extracts.​ Key Fact: A poorly chosen material can shorten shelf life by 30%–50%, even with perfect formulation.​ 2. How to Optimize Shelf Life with Material Choices​ a. Match Material to Formula​ Water-Based Products: PE or composite tubes with basic barriers are sufficient.​ Oil-Based or Active Formulas: Aluminum or PE with EVOH layers to prevent oxidation.​ Natural/Organic Formulas: Consider aluminum for maximum protection, or biodegradable tubes with added preservatives.​ b. Prioritize Sealing Technology​ A tube’s closure (flip-top, screw cap, or airless pump) matters as much as the material.​ Airless Pumps: Reduce air exposure, extending shelf life by up to 50% for serums.​ Heat-Sealed Tips: Prevent leaks and contamination for thick formulas like body butters.​ c. Work with Experienced Manufacturers​ Empty cosmetic tubes manufacturers with expertise in material science can recommend the best options based on your formula’s needs. Ask for:​ Compatibility Testing: Ensure the tube material won’t react with active ingredients.​ Barrier Performance Data: Moisture vapor transmission rate (MVTR) and oxygen transmission rate (OTR) reports.​ Sustainability Certifications: If eco-friendly materials are a priority (e.g., PCR content or compostability).   ​ 3. Storage Tips to Maximize Shelf Life​ Even the best material needs proper storage:​ Avoid Extreme Temperatures: Heat or cold can degrade materials and formulas. Store at 15–25°C (59–77°F).​ Keep It Sealed: Always close tubes tightly after use to minimize air and moisture exposure.​ Light Protection: Store products in dark cabinets or use opaque tubes for photosensitive formulas.​ Conclusion: Material Matters for Quality and Trust​ Your choice of tube material directly impacts product safety, efficacy, and customer satisfaction. By matching materials to formula needs, partnering with knowledgeable empty cosmetic tubes manufacturers, and prioritizing barrier technology, you can ensure your skincare products stay fresh longer—building trust and loyalty with every use.​ Ready to optimize your packaging? Start by discussing your formula’s unique needs with a manufacturer who understands material science and shelf life dynamics. Your products (and customers) will thank you for it.

What Innovative Packaging Designs Can Make Your Make-Up Tube Stand Out in the Market?

In the fast-paced beauty industry, makeup tube packaging isn’t just a container—it’s a brand’s first impression. To stand out, brands need designs that blend creativity, functionality, and sustainability. As a cosmetic packaging supplier, we’ve seen firsthand how innovative tubes capture attention and drive sales. Here’s how to make your makeup tubes unforgettable.   1. Eco-Friendly Tube Packaging: Sustainability as a Selling Point Recyclable Aluminum: Lightweight, infinitely recyclable, and ideal for creams or serums. Refillable Systems: Reduce waste by offering reusable outer tubes with replaceable inner cartridges. Case Study: A skincare brand saw a 30% sales boost after switching to eco-friendly tube packaging with a “100% Recycled” label.   2. Functional Design: Solving Consumer Pain Points Great packaging solves problems. Here’s how to turn practicality into a design asset: Leak-Proof Valves: Ensure mess-free application, even in travel-sized tubes. Squeeze-to-Open Mechanisms: Eliminate frustrating caps with ergonomic designs that open with a simple press. Transparent Windows: Let users see product levels at a glance, reducing guesswork. For mascara or lip gloss, a precision applicator built into the tube’s cap can enhance user experience and cut down on waste.   3. Aesthetic Innovation: Turning Heads on Shelves In a crowded market, aesthetics matter. Use these trends to make your tubes visually striking: Matte Finishes: Add luxury with soft-touch textures. Metallic Accents: Foil stamping or metallic inks create premium appeal. Bold Shapes: Curved, hexagonal, or sculptural tubes catch the eye instantly. Pair colors with your brand story—for example, pastel tones for a minimalist line or neon hues for a playful vibe.     4. Market Trends to Watch Stay ahead with these emerging ideas: Minimalist Packaging: Clean, clutter-free designs appeal to modern tastes. Vegan-Friendly Materials: Certify tubes as cruelty-free and vegan for ethical appeal. Interactive Packaging: Tubes that transform into art when empty or feature peel-off stickers.   Conclusion As a cosmetic packaging supplier, we specialize in eco-friendly tube packaging and cutting-edge designs that align with consumer values.We believe we can make your makeup tubes stand out, blend sustainability, functionality, and creativity.

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